Remote worker with 11+ years of experience - Last seen 1 year ago

Summary & Areas of Expertise
Over 23 years’ experience in overseas and domestic such as Rebar cut & bend factory, Wiremesh, Epoxy coating , sheet metal profile cutting, sheet metal fabrication, sheet metal bending, sheet metal forming of four wheeler fuel filters, tool and die making for varies automobile parts like two wheeler and four wheeler carburators, fuel rail, throttle body, fuel pumps, chain cover, rack housing, gear box and vacuum pums & machining of automobile parts like two wheeler & four wheeler parts like piston valve, mixing bodies, fuel rail, fuel pumps, chain cover, rack housing,gear box and vacuum pumps.
Using instruments like CNC CMM make of mitutoyo , roundness testing, contour inspection, Profile projector, trimaster height gauges, height master, finish tester, Vernier caliper, Micrometers, slip gauges, snap gauges, ring gauges, plug gauges and thread gauges.
As a production Engineer for CNC machine shop like Machining centre, turning centre and Special purpose machines and as well knowledged about CNC manual part programming for machining & Turning centre , developing new products, Jigs and fixture designs for new porducts,
Adopting a new Quality management systems implementation, Selection of measuring instruments, Implementing inspection Methods, calibration of measuring instruments, Testing of raw materials, Drive the acceptance criteria, Implememt the documentation from receiving to dispatch for all stages, Implementing of Cost of Poor Quality, Rejection analysis, Scrap reduction, implementing Statical process control, Handling and analysis of Customer complaint, Supplier audits, Analysis of data using seven step and varies quality tools.
Domestic experience: New tech Industries (From Nov’2021 to till date )
Key Role – Production Manager - CNC Machine shop :
 Production In charge & Production planner for CNC machine shop.
 Machining time calculation quotation purpose.
 Reduction of Inventory level in Machine shop using lean maunufacturing.
 Develop the new component Jigs & fixturing, Tooling.
 To generate Control Plan, FMEA and other PPAP documents .
 Analysis using 7QC Tools & SPC.
 IATF /ISO - TS16949 – 2009 internal auditor.
Overseas experience : Quality Sr. Engineer for M/S.ATTIEH STEELS Vs M/S. Fast metro JV – Rebar cut & Bend, Wiremesh, Epoxy coating, Sheet metal profile cutting, sheet metal fabrication & Welding KINGDOM OF SAUDI ARABIA - JEDDAH- Period 12th Oct”2015 to 31st Aug”2021 (5.90 Yrs.)
Oct to Quality Engineer - Rebar Cut & Bend, Wiremesh, Epoxy coating, Sheet metal profile cutting, sheet metal fabrication & Welding –Jeddah.
Salient Features of ATTIEH STEELS:
Since from 1957, Attieh Steel Ltd. originally started in Jeddah, Saudi Arabia, by Attieh Family. Being one of the bigest stockists established in the country, ASL is now recognized as the leading player in the steel industry across the Gulf regions.
Key Role in ATTIEH STEELS- KINGDOM OF SAUDI ARABIA
Heading the Quality as below.
 Rebar Cut & Bend plant having capacity of 15000MT/Month, ensure the product quality of all the machines output from receiving of raw material to Reaching customer designation.
 Wiremesh plant Promaster- Cold drawing , EVG- Wiremesh & Polycut plant and having the capacity of 5000MT/Month ensure the outputs from receiving of raw material to reaching customer designation.
 Epoxy rebar coating plant and having the capcity of 15000MT/Month ensure outputs from receiving of raw material to reaching customer designation
 Sheet metal profile cutting , welding and fabrication ensure from outputs from receiving of raw material to reaching customer designation.
Receiving Inspection :
 From receiving ensure the rolling margin of rebars, steel coils.
 Ensure receiving raw material chemical and mechanical properties against the standard.
 Ensure traceability of receiving raw materials.
 Ensure the rebars raw material visual inspection &dimensions.
 Ensure the periodic Supplier audits , supplier improviements.
 Supplier audit done Unicoil, Sabic and Al rahji steels.
 Ensure the documents of QMS requirements.
Inprocess Inspection :
 Arrange the measuring instruments.
 Arrange the inspection fixtures & templates.
 Ensure the calibration of measuring instruments and Machine parameters.
 Ensure the machine set up methods and mandrills against the standards.
 Ensure the produced output dimensions against the standards.
 Ensure the material traceability after producing outputs.
 Ensure the qualification of special process.
 Ensure the welding process using NDT test like Die penetration process , X –ray and scaning.
 Ensure the documents of QMS requirements.
Final Inspection :
 Ensure the dispatching output and material traceability.
 Ensure the final output dimension as per the requirements of customers.
 Prevent the loading and transporting damage guidelines to the drives,
 Ensure the documents of QMS requiremnts.
Analysis, Training and Improvements :
 Educating the quality standards to all the levels of the process.
 Ensure the quality management systems ISO 9001 : 2015 standard requirements.
 Internal QMS audits for all departments.
 Process audit for each process of productions.
 Rejection analysis based on daily datas by using, Pareto analysis , 8D, Why Why analysis & Cause and effective diagram.
 Ensure the Quality cost ratio.
 Control of COPQ.
 Audit of 5S.
 Analysis customer complaints by using 8D method.
 Implementing poke yoke, 5S,Kaizen.
 Conduct the management review meeting.
 Minutes the management review metting.
 Review the improvement of production process periodically.
 Reverse engineering of customer samples.
 Preparation of PPAP documents.
 Calibration of instruments.



Learning from past :
 ISO - TS16949 – 2009 (IATF) internal auditor from Bharat Srivasan.
 Preparation PPAP documents.
 APQP.
 TQM.
 TPM.
 COPQ.
 3M
 CNC CMM inspection and analysis.
 CNC turning & Machining part program.
 Autocad 2D, Pro-E, solid works.
 Tool design of 2 Wheeler caruburators .
 Machining jig & Fixture concept design.
Current CTC :
 84000 SAR / Year.
Yearly vaction :
 30 days / year with up & Down ticket.
Expacted Salary CTC :
 100000 SAR / Year.



Domestic experience: In Ucal fuel systems Limited (From May’2004 to Oct” 2015 – 11.5 Years)
Profile of Ucal fuel systems limited :
 Since started from 1980’s.
 Manufacturing of Depression Chamber assembly for four wheeler carburator, fuel filter assembly for multipoint fuel injection for four wheeler and two wheeler caruburators.
 Machining of piston valve, carburetor, Chain cover, vacuum pump, rack housing, pinion housing, gear boxes and Tata Auto components.
 Tool Room for manufacturing of pressure die casting die’s varies automobile spare parts.
 pressure Die-castings plants for production automobile sparts.
 Assembly of two wheeler caruburators, Vacuum pumps and fuel pumps for four wheelers.
Quality Engineer – Tool Room die manufacturing from Oct’2008 to Oct’2015 :
Key Role in Quality Engineer :
 Planning for inspection of receiving materials and die”s parts.
 Ensure inspection instruments and equipements calibrations.
 Follow up the frequency of calibration instruments & Equipements.
 Ensure the material against the standards of purchasing requirements, Dimensions & NDT testings.
 Ensure the materails hardness and heat treatment cycles.
 Planning of CNC CMM inspection of die parts.
 Verififcation and validation of CMM inspections.
 Ensure the spare part material grades and dimensions.
 Ensure the dimensions of subcontract parts.
 Ensure the dimension of in process die parts.


 Ensure the housing materials and dimension inspections.
 Planning for inspection of die”s & Castings.
 Selection of instrument for casting inspection.
 Preparation of inspection master based on the drawing.
 Planning of casting cut sections as per the drawings.
 Die inspection report verification & Validation.
 Guide the die correction activiteies to production team.
 Trail follow up dies upto approval.
 Implementing the trail feed back in dies.
 Casting NG dimension analysis with design and customers.
 Follow up casting machining for die approvals.
 Casting inspection report verification & Validation.
 Approving of inprocess inspection, Receiving , casting inspection, Subcontract products.
 Rework and rejection analysis.
 Maintain the quality cost ratio.
 Supplier audits.
 Supplier improvement activities.
 ISO9001 - 2008 plant Coordinator.
 ISO - TS16949 – 2009 internal auditor.
 Co ordination of die approval activities with customer.
 Team member for analysis of customer complaints.


 Implementing poke yoke, Kaizen and 5S activites.
 Team coordinator for 5S activities of departments.

From May’2004 to Oct’ 2008 : Production Engineer : For CNC Machine shop & Assembly shop
Key Role in CNC Machine shop :
 Production In charge & Production planner for CNC machine shop.
 CNC Manual Part Programmer (Lathe , VMC)
 Handling of Machines AMS, Dahlia, Jobber.
 Handling of conventional grinding machine.
 Achieving daily targets by DWM.
 Ensure the effective utilization machine and man powers.
 Improve the productivities using motivating the operator.
 Program and Mechanical maintenance of CNC machines.
 Preventive maintenance of SPM machines.
 Productivity improvement using different kind of special tools.
 Machining time calculation quotation purpose.
 Reduction of Inventory level in Machine shop using lean maunufacturing.
 Develop the new component Jigs & fixturing, Tooling.
 To generate Control Plan, FMEA and other PPAP documents .
 Analysis using 7QC Tools & SPC.





PREVIOUS EXPERIENCE:
Period : 01.08.2002 to 11.05. 2004
Origination : SANEES ALLOYS (p) Ltd.,
Profile : 100% Export oriented stainless steel machining of pump
Casings, Valve bodies, connectors &stuffing box.
Designation : CNC. Programmer
Department : Machine Shop
Responsibility :
o CNC- Programming of turning center (HTL, VTL)
o CNC- operating for grinding.
o CNC – Programming of machining center (VMC)
Handling of Machines AMS, Dahlih, Jobber, Daewoo, Electronica, LMW, HMT.
o Fanuc & Sinumeric control
o Auto CAD 2D drawings
o New developments
o Tooling, Jigs & fixtures new models.
o Control Plan.
o 7QC Tools, SPC analysis.





Period : From May 1999 to July 2002
Origination : VISHNU AUTO MACHINES
Profile : ISO-9001 orgn, Machining of Automobiles spares, Pump
Spares, Major Customers Pricol, Texmo.
Designation : CNC-Operator cum programmer
Department : Manufacturing machine Shop
Responsibility :
 CNC- Setter Turning center, grinding machine.
 Handling of Machines AMS, Dahlih, Jobber, Daewoo, Electronica, LMW, HMT.
 Fanuc & Sinumeric control
 Auto CAD 2D drawings.












• Education
QUALIFICATION STUDY CENTRE MARKS year
B.E - Mechanical
Madras Institute of Technology
Anna University,Chennai-44 6.67 GPA 2013
Diploma in Mechanical Pandiyan Polytechnic, Thirupathur. 80.5% 1999

IT Skills

 Well-versed with:

 MS office,
 Auto cad ,
 Orackle,
Personal Details
 Date of Birth : 13th Jan, 1979
 Languages Known : English and Tamil.
 Passport Details : No.N3150386 ; Issued at RPO, Chennai, India; Valid Till:15.09.2025
 Marital Status : Married
 Cell no 00966572409501 / 00919444554842
 Email [email protected]

🛂 Nationality	🇮🇳 India
🏡 Residency	🇮🇳 India
📍 Location	🇮🇳 India
Remote OK	rok.co/@gunas
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Skilled in	cnc machining die manufacturing quality engineer iatf16949 2015 ia office 365 excel ppt
Fluent in	englishtamil
Preferred timezone	Any time
Preferred annual pay (min)	$15,000/year
Preferred hourly pay (min)	$10/hour
Last seen	1 year ago
Signed up	1 year ago
Badges	👨‍💻 Remote worker 🎖 Early adopter